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Cutting Template - V1 - Paper Laminate

Proven

This technique shows how to create a cutting template for fins using laminated paper.

Goal

Produce a durable template that matches the foot pocket outline.

Specifications / Dimensions

  • Sized to the chosen foot pocket and blade design

Reference Images

Paper Template Cutting Template 1 Cutting Template 2
Paper Template Traced Cutting Template Back Cutting Template Front

Time needed

Type Hours
Implementation 0.5 h
Waiting 0 h

Bill of Materials

Material Quantity Unit Cost Line Cost
A4 sheets
Consumable 250 gsm sheets for tracing and stiffness
2 Inexpensive
Laminating pouches
Consumable A4 gloss pouches used as protective film
1 Inexpensive

Tools Required

Tool Purpose
Scissors Cut materials like fabric, film, or templates to size
Pencil Mark the foot pocket contour onto the laminate

Instructions (step-by-step)

  1. Print the Template
  2. Laminate the Paper
    • Apply lamination film or clear adhesive sheets to both sides for durability.
    • Smooth the film to avoid air bubbles and ensure it adheres properly.
  3. Trace an approximate contour
    • Look at the foot pocket and trace an approximate contour (precision comes later).
  4. Cut the Template
    • Carefully cut along the traced outline using scissors.
    • Make sure the edges are smooth and well-defined.
  5. Verify the Template
    • Try to fit the template into a foot pocket.
    • Adjust any rough edges to ensure accuracy.

Limitation

  • Laminated paper is not stiff enough and might warp when pushed into the foot pocket